The Biggest Manufacturing Trends We Saw at Automate 2026

Explore five major manufacturing trends from Automate 2026, including industrial AI, IT/OT connectivity, cybersecurity, labor challenges, and data center automation.
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Automate 2026 offered no shortage of impressive technology. AI-powered robotics, digital twins, connected machines, autonomous systems, new vision technologies, and software-defined automation were all part of the conversation.

But after spending time on the show floor and listening to industry leaders throughout the week, the bigger story was not any single product or technology. It was how quickly the pieces of modern manufacturing are beginning to come together.

Artificial intelligence is moving closer to real production environments. IT and OT systems are becoming more connected. Manufacturers need automation that is easier to deploy because skilled labor remains difficult to find. At the same time, every new connection introduces cybersecurity considerations that can no longer be pushed to the end of a machine design.

Even the markets adopting automation are changing. The rapid buildout of AI data centers is creating demand for the same kinds of industrial control, monitoring, communication, and automation technologies manufacturers have relied on for years.

These were the five manufacturing trends that stood out most to us at Automate 2026.

1. Industrial AI Is Moving From Experimentation to Execution

AI was everywhere at Automate, but the conversation felt different than it did even a few years ago. The question is becoming less about whether AI belongs in manufacturing and more about where it can solve a practical problem.

The State of the Automation Industry keynote described modern automation systems as increasingly adaptable and capable of improving after deployment instead of remaining fixed at whatever level of performance they had during commissioning. The robotics roundtable went further, discussing generative and agentic AI that could reduce programming requirements, help systems respond to changing conditions, and eventually make advanced automation accessible to people without specialized programming backgrounds.
The Show Your Robot How It’s Done keynote offered a particularly tangible example. Instead of manually programming every possible variation a robot might encounter, AI-based vision and manipulation systems can increasingly learn from demonstrations and recognize changing objects or conditions. That matters for high-mix manufacturing, where variation has historically made robotics difficult or expensive to justify.
Outside the show, the trend is just as clear. Rockwell Automation‘s 2026 State of Smart Manufacturing research found that 90% of surveyed manufacturers now consider digital transformation essential to remaining competitive. More than one-third of manufacturing operations are already AI-augmented, with that figure expected to exceed half by 2030.

What also stood out at Automate, however, was a healthy amount of caution. Manufacturing still requires predictable control, reliable performance, safety, and clear accountability. AI may recommend, optimize, diagnose, or assist, but that does not mean every deterministic control function should suddenly be handed over to a probabilistic model.

That distinction is important for HMI development as well.

Weintek has already started applying AI in a practical engineering context through EasyBuilder Pro V6.10.02, which introduced the Weinbot AI Assistant and Auto Translate. Weinbot can read information from the current HMI project and assist with tasks such as macro and JavaScript optimization, while Auto Translate reduces repetitive work involved in developing multilingual interfaces. These are not attempts to replace the controls engineer. They are examples of AI removing lower-value work so engineers can spend more time on the application itself.

That may be one of the most realistic near-term paths for industrial AI: not replacing the engineering process, but making the people already doing the work faster and better equipped.

2. The Future of Automation Depends on Better IT/OT Connectivity

If AI was the most visible topic at Automate, connectivity may have been the most important underlying one.

AI cannot optimize a process if it cannot access meaningful process data. A digital twin cannot accurately represent production if the equipment generating the data remains isolated. Enterprise analytics cannot provide much value if machine information is trapped inside proprietary systems.

That is why IT/OT convergence, interoperability, and software-defined automation appeared repeatedly throughout the talks.

The International Federation of Robotics named IT/OT convergence one of its top global robotics trends for 2026, describing connected systems as a way to improve data flow between digital and physical environments.
In the talk From Complexity to Autonomy Your Competitive Advantage, the panel described the traditional manufacturing environment as a collection of silos. Engineering, IT, OT, and individual factories often developed independently, making it difficult to create the real-time feedback loops needed for broader optimization. The discussion centered on more open architectures that allow brownfield and greenfield equipment to contribute information to a larger digital thread.

The State of the Automation Industry keynote made a similar argument: manufacturers may have numerous proprietary systems operating inside one plant, but AI depends on harmonized data. That is helping drive interest in architectures that separate software capabilities from individual hardware platforms while maintaining deterministic control where it is needed.

This is an area where an HMI increasingly does more than provide a touchscreen for a PLC.

The Weintek cMT X Series, for example, supports more than 400 industrial communication drivers. Advanced models can support technologies including MQTT, OPC UA server functionality, and SQL connectivity, creating ways to move information between controllers, HMIs, databases, SCADA platforms, and other industrial systems. 

For existing machines, that connectivity does not necessarily require replacing the entire controls architecture. Weintek cMT G Series IIoT Gateways are specifically designed to help bring legacy equipment into modern IIoT, SCADA, and ERP environments. They can connect existing industrial protocols with technologies such as MQTT, OPC UA, and SQL while allowing established machine systems to remain in place.

That brownfield piece matters. The manufacturing industry’s path toward more connected and eventually more autonomous operations will not happen by replacing every machine in every factory. It will depend heavily on finding practical ways to make existing equipment part of the broader data architecture.

3. The Labor Shortage Is Making Ease of Use a Design Requirement

Manufacturing’s workforce challenge came up in nearly every major conversation we attended.

The Manufacturing Institute and Deloitte estimate that U.S. manufacturing could need as many as 3.8 million additional workers between 2024 and 2033, with roughly 1.9 million of those positions potentially going unfilled if current workforce challenges are not addressed. More recent Manufacturing Institute commentary in 2026 suggests the skilled talent shortage is still expected to worsen before it improves. That changes the automation equation.

For years, manufacturers could evaluate an automation project primarily around throughput, consistency, quality, or labor savings. Today, some operations need automation simply because there are not enough people available to perform the work.

But Automate’s speakers repeatedly made another point: buying more automation will not solve the workforce problem if the technology still requires a small group of highly specialized experts to operate it.

The robotics roundtable discussed the need for robots that can be deployed and operated by a broader group of users. Speakers specifically connected easier programming and more intuitive systems with the industry’s ability to expand automation into small and midsize manufacturers.

The Automation Impact keynote approached the same issue from the worker side. As manufacturing technology changes faster, continuous learning becomes more important. The goal should be to amplify people’s skills by giving them useful information and removing repetitive work, while still earning the trust of the engineers and operators who depend on the system.

That trend connects directly to how HMI software is developed.

EasyBuilder Pro is license-free and provides a common development environment across current Weintek HMI products, with built-in tools for visualization, alarming, trending, data logging, communication, scripting, and other common machine requirements. It also supports more than 400 industrial drivers.

The new AI Assistant extends the same idea by helping engineers with project development rather than creating another separate tool they have to learn.

Remote support can also reduce the amount of specialized knowledge that must physically be available at every machine location. EasyAccess 2.0 provides an optional secure remote connection to supported Weintek HMIs and connected devices without requiring separate remote-access hardware.

None of these technologies eliminates the skills problem. What they can do is reduce friction, make expertise easier to apply across more equipment, and help the skilled people manufacturers already have accomplished more.

4. Cybersecurity Is Becoming Part of the Machine Specification

More connectivity creates more capability. It also creates more responsibility.

The same IT/OT convergence that makes real-time analytics, remote support, AI, and enterprise-level visibility possible also expands the number of connected systems that have to be secured.

Cybersecurity therefore appeared throughout Automate not as a separate IT subject, but as part of the future architecture of automation itself.

The International Federation of Robotics included safety, cybersecurity, data privacy, and standards among its five major robotics trends for 2026. Its Automate presentation specifically raised concerns around data protection, AI model integrity, accountability, safety validation, and governance as connected systems become more intelligent.

The From Complexity to Autonomy panel made the relationship especially clear. Open and connected industrial systems need secure software development practices, appropriate network isolation, patchability, and active monitoring. The answer is not returning to completely isolated automation. It is engineering connected systems with security built into the architecture.

For OEM machine builders, this shift is increasingly visible during equipment specification and procurement.

Weintek obtained IEC 62443-4-1 certification for its secure product development lifecycle, and in April 2026 announced EN 18031-1 certification for applicable wireless-enabled HMI products. Recent Weintek OS updates have also introduced security-by-default measures including stronger authentication, reduced unnecessary services, enhanced encrypted communications, and secure device identity.

That does not make the HMI responsible for securing an entire industrial system. Network architecture, access policies, PLCs, servers, remote connections, firewalls, users, and other components still matter.

What it does mean is that cybersecurity can no longer be something an OEM considers after the machine has already been designed. The connected components going into the cabinet are increasingly part of the cybersecurity conversation from the beginning.

5. Data Centers Are Becoming an Industrial Automation Market

One of the more interesting shifts at Automate was how often the conversation moved outside the traditional factory. The most obvious example was AI data centers.

The Enabling the Data Center Boom Intelligent Automation panel described a buildout happening at extraordinary speed and scale, along with major constraints around power, cooling, skilled labor, construction capacity, and commissioning. Rather than continuing to build every facility as a highly customized construction project, panelists discussed moving toward more standardized, modular, and prefabricated approaches that look increasingly similar to industrial manufacturing.

The technologies inside the facilities are changing quickly as well. Panelists discussed higher rack densities, liquid cooling, changing power architectures, autonomous maintenance, and the need for much more precise system-level control. They also pointed to commissioning and cable management as areas that remain highly manual and could become future automation opportunities.

The scale behind that discussion is supported by broader research. The International Energy Agency‘s updated 2026 outlook projects global data center electricity consumption to rise from roughly 485 TWh in 2025 to about 950 TWh in 2030, with AI-focused data center electricity use growing even faster.

For the automation industry, that creates an important new application space. A data center may serve a very different purpose from a factory, but many of the underlying control challenges are familiar: monitoring equipment, collecting real-time data, communicating between different protocols, managing alarms, visualizing system status, controlling distributed infrastructure, and enabling remote diagnostics.

That is where industrial HMI and IIoT technologies can have a role.

Weintek HMIs provide alarming, trending, operational monitoring, data communication, and remote visualization capabilities, while cMT X Advanced models support connectivity such as MQTT, OPC UA, and SQL. For systems where a traditional panel-mounted interface is not necessary, Weintek also offers headless HMI and IIoT gateway architectures that can collect and move machine or infrastructure data without requiring a dedicated local touchscreen.

As data center infrastructure becomes more modular and more automated, the line between traditional building infrastructure and industrial process automation may continue to blur.

What Automate 2026 Told Us About the Next Phase of Manufacturing

The biggest takeaway from Automate 2026 was not that one technology is about to change manufacturing overnight. It was that several trends that have been developing independently are now beginning to reinforce each other.

AI needs better industrial data. Better data requires more connected and interoperable machines. More connectivity raises the importance of cybersecurity. Workforce shortages increase the need for automation, while simultaneously creating pressure to make that automation easier to configure, operate, and maintain. And rapidly growing markets such as data centers are creating entirely new places to apply the industrial automation technologies manufacturers already understand.

The HMI sits at an interesting point in that transition.

It is still the interface operators use to understand and control a machine, but increasingly it can also serve as a connection point between controllers, industrial data, remote users, SCADA platforms, databases, and IIoT systems. The value of the HMI is therefore becoming less about the screen alone and more about how effectively it helps people, machines, and data work together.

That is the direction we saw throughout Automate 2026, and it is one we expect to keep shaping industrial automation well beyond this year’s show.

Key Takeaways:

  • Supporting multiple protocols is essential for meeting strict application needs.
  • The protocol chosen should always reflect the structure, processing speed, and feature requirements of the application.
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